Posted 11 October 2018. PMN Crop News.
Grain Storage Equipment Preparation
Source: South Dakota State University iGrow Article. http://igrow.org
By Ruth Beck, SDSU Extension Agronomy Field Specialist, Jack Davis, SDSU Extension Crops Business Management Field Specialist, and Sara Bauder, SDSU Extension Agronomy Field Specialist
Brookings, South Dakota (October 1, 2018)--Making sure that products store well begins before harvest, said Ruth Beck, SDSU Extension Agronomy Field Specialist.
"The condition of the grain at harvest will affect the storability of the commodity," Beck said.
She explained that dirty and damaged grain with lots of foreign material does not dry or store well.
To maximize grain condition, combines should be serviced and properly prepared.
"Producers may want to consider replacing worn parts as these can contribute to damaged and lost grain," Beck said.
Worn gathering chains, stalk rolls, snapping bars, feeder house conveyor chains, concaves and rasp bars can lead to ear shatter and threshing losses.
"Take the time to set the combine with the correct rotor speed and concave clearance for each crop. Initial settings should be made according to the operator's manual, with further adjustments made in the field to correct for field conditions," she said.
Operators should also inspect the grain in the tank after harvesting a small portion of the field.
"Evaluate the grain for proper threshing and cracked kernels; adjustments can be made at this time," Beck said.
It is recommended that one adjustment be made at a time. Then, check results before making other adjustments. "It is important to check for grain loss and damage frequently, particularly as harvest conditions change," Beck said.
Conditions at harvest
Most producers will allow corn to dry in the field until grain moisture ranges between 18 and 25 percent.
The optimum moisture content for limiting mechanical damage during harvest is 22 percent. "Increased damage occurs both above and below this moisture content," Beck said. "Harvesting too soon can also result in higher drying costs."
Corn will need to be 15.5 percent moisture for winter storage, 14 percent for storage through summer, and 13 percent for long-term storage.
Harvest timing of soybeans will impact grain quality.
The optimum soybean harvest moisture is between 13-15 percent. Soybeans with moisture at or below 11 percent will be more prone to shatter and cracking.
Harvesting soybeans at 15-18 percent moisture can also result in significant losses. Cracked seed and high moisture soybeans will reduce storability.
Soybeans are relatively easy to thresh and separate. Most harvest losses occur at the combine head. To minimize loss, Beck said the cutting system should be examined and maintained prior to beginning soybean harvest.
"This helps to avoid incomplete cutting of stems, which can result in harvest losses," she said.
Weed seeds, chaff and wet grain can impact the drying process and the movement of air through the stored grain. So, she added that it may be worth the extra time to combine these areas at a later date when weeds have died and grain is dryer.
Remember to clean bins & drying equipment
Before harvest, those planning to store grain on-farm, need to ensure their bins are sanitized and all drying equipment is in proper working order.
Handle grain gently
Select conveyors that are gentle on the grain and operate them in a manner to reduce damage.
Augers are not a primary source of grain damage if operated properly. Reducing auger speed and operating the auger at full capacity reduces the risk of kernel damage.
Drop height should be minimized during grain transfer.
Although field drying is a popular option for South Dakota producers, many producers use other methods to dry grain further after harvest.
Wet, humid, fall weather is not uncommon and producers need the capability to dry grain during those conditions. "This year with the real possibility of long-term storage for commodities, drying systems can be used to fine tune the moisture of grains and prepare them for long term storage," Beck said.
Grain drying options include the following:
• Natural air drying
• Low temperature drying
• High temperature drying
• Dryeration - a combination of the above options
The same equipment can be used for both soybeans and corn.
A number of tests show that seed germination drops rapidly as the seed kernel temperature goes above 120 degrees Fahrenheit.
"For this reason, it is recommended that a maximum of 110 degrees Fahrenheit air be used on any grain slated to be used for seed," Beck said.
If drying soybeans for non-food markets, the heat should not exceed 130 degrees Fahrenheit because the seed coats will crack.
Natural or low temperature drying is recommended for soybeans slated for food or seed markets.
Grain drying costs may run higher this year due to increased fuel prices.
Propane costs have increased from last year, and they make up a significant part of drying costs.
"Producers must evaluate their harvest loss risk from allowing the crop to dry more in the field versus harvesting earlier and drying," said Jack Davis, SDSU Extension Crops Business Management Field Specialist.
On-farm drying includes fixed costs such as depreciation and interest plus the operating cost of electricity, fuel, and handling loss.
Operating costs to dry corn 5 points are estimated at $0.10 to $0.12 per bushel, electricity at $0.01, handling costs of $0.06 to $0.08, and fuel from approximately $0.10-$0.12 per bushel.
Commercial cost will include drying cost, shrink, and additional elevator fees.
"These costs will have to be weighed against the cost of letting the crop dry more in the field if needed," Davis said. "These decisions are not easy, but attention to detail and care in handling at harvest, will help producers maintain quality in corn and soybeans for the short and long-term."